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A Few Services That Pipeline Maintenance Providers Can Offer

by Guest Post on Aug 23, 2020

There are several things that the pipeline industry does, that helps an array of other sectors, and many are not aware of the services that they provide, or where to go for industrial pipe fixes at a large scale. This article delves into this magnificent service elaborating on all the things that they can do, so the next time you need to call one for repairs, you have a better idea of what they can do for you.

Freezing of Pipes.

The highly operative technique of pipe freezing for provisional pipe separation has become the gold standard for any on-line replacement of controllers and general maintenance work or pipework alterations. Using this specific method, the content of the pipe is safely frozen for the duration of the maintenance or modifications, thus, avoiding the need for draining the whole system first and then refilling it once the job is completed.

In other words, this is a non-intrusive method, used by many pipeline maintenance service providers and a highly controlled and effective isolation method as well, which uses liquid nitrogen for it to take effect. Learn more about this process and various other uses for it on this online source.

The procedure commences by first drawing out the hot temperature of the pipes until it is completely below freezing point, 63 K (−210 °C; −346 °F), and placing it inside a vacuum chamber, which then produces an icicle on the inside of the structure. One of the main advantages of using this method is to prevent any contamination when working on the pipes and to make it easier for services and contractors to work on the pipes when fixing issues, repairing, or upgrading them. This method also saves a lot of time and is a safe, reliable, and highly cost-effective, as it avoids the need to drain the system entirely, to perform the deed, or remove anything, to deploy maintenance needs.

There are a variety of applications that one can achieve via this process, namely, pipe replacements, abandonment, isolation of equipment, branch terminations or removals, diversions, to name a few. Common pipes that work well with liquid nitrogen include alloy, stainless steel, Kunifer, copper-based, nickel, and cast iron or ductile materials.

 In regards to the contents that this procedure would use, it makes a big difference because most liquids will feel the effects as opposed to other substances. Factories and sectors that work with the following materials can benefit from this option, water, coolants, acids, chemicals (specific ones), sewage, alcohols and paints, and even various types of oil pipelines.

Under Pressure Drilling or Hot Tapping.

Which is considered the opposite of its predecessor, freezing, in most cases when freezing is not an option, this is the second-best one to use. When installing branch connections to live works, or even in the case where a pipe needs replacing and it is connected to a tank, without having to disturb any of the workings, one can easily use this process to implement new branches to exiting routes or upgrade existing ones.

When adding a new pipe, the additional connection valve is added to the existing structure, tested for its pressure, and thereafter drilled under the pressure. Which is why it is also known as under pressure drilling.

Creating live branch connections is a highly sought-after procedure amongst many industries and having these services rjstacey.com handy, can make things a lot easier for you. Having a reliable and certified service to call upon every time you need to add a few more branches, they can set it up for you within no time, and throughout frequent services, they will know when the next call will be.

The process is a simple one, but can only be done by experts as they have the right tools which begin by fitting a new branch to the host pipeline, these are attached using either the method of a mechanical clamp-like item after which a full-bore valve is fitted and another pipe is added simultaneously. The drilling part comes in next, while the valve is in position to make sure, its perfectly placed, and not out of position, once the drilling is completed the valve is closed, and an additional plug is fitted as the last step.

The common application for this option is usually done when there is a need for new construction tie-ins, new or improved pipeline construction, installations of pressure or vacuums, and to prevent any shut-down. And the materials that work the best with this include slight glass, natural gas, glycol, condensation, raw materials like water, petroleum products, oil, and compressed air, and even domestic water services that need both cold and hot water systems, for instance for boilers.  

There are several benefits to these two methods, some of which we have listed below:

  1. Minimal to no loss of materials or disruptions
  2. No backfilling or draining is needed
  3. The best options for isolating sections or mains, used for a large variety of materials, like liquids, gasses, and compressed air
  4. Contamination or adulteration of internal materials is drastically reduced
  5. Also used for hydrants, fire systems, and sprinkler systems
  6. These are widely used in both the residential and commercial sectors
  7. Because there is no draining required, one does not need to create storage any liquids

These seven benefits are just a few of the many available to businesses all around the world, they are cost-effective, reliable, and multi-purpose. Not to mentions when working with hazardous elements like chemicals, or sewage, which can be category 3 and the most dangerous types of water to handle, it avoids directly working with it and enhances the safety levels of it.

Hopefully, this basic information gives some idea of who to call when your pipes are having trouble, especially if you work in a large company that deals with certain types of oils, gases, and chemical liquids. Other offerings are also included in these services for instance shrink fitting which is the assembling of various components without using any heat but also used liquid nitrogen in a slightly different manner, and line stopping which enables the creating of a temporary branch or line in a live main.

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